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A coal preparation plant (CPP; also known as a coal handling and preparation plant (CHPP), coal handling plant, prep plant, tipple or wash plant) is a facility that washes coal of soil and rock, crushes it into graded sized chunks (sorting), stockpiles grades preparing it for transport to market, and more often than not, also loads coal into rail cars, barges, or ships.

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Crushing Plant Design and Layout Considerations Ken Boyd, Manager, Material Handling, AMEC Mining & Metals , Vancouver, BC ABSTRACT In mining operations, the layout of crushing plants and ancillary equipment and structures is a crucial factor in meeting production requirements while keeping capital and operational costs to a minimum.

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Rotary Dryer – A rotary dryer can be used, however, the generation of fines is high. These are vey low RPM dryers and hence the drying is inconsistent i.e. the dried coal does not have uniform moisture. Tornesh or Flash Dryer – Maximum particle size limited to 6 mm. Though dryers are cheap, the crushing of coal to lower sizes cannot be avoided.

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If a 2 inch particle is fed to the roll crusher the absolute smallest size one could expect from the crusher is 1/2 inch. Roll crushers will only crush material down to a minimum particle size of about 10 Mesh (2 mm). A roll crusher crushes using compression, with two rolls rotating about a shaft, towards the gap between the rolls 5.

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